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Wed 18 Oct 2023, 8:15 BHP GROUP LIMITED - Quarterly Activities Report
Quarterly Activities Report

BHP Group Limited 
BHP Group Limited ABN 49 004 028 077 
Registered in Australia 
Registered Office: Level 18, 171 Collins Street Melbourne VIC 3000 
Share code: BHG 
ISIN: AU000000BHP4




                                                                 18 October 2023

Operational review for the quarter ended 30 September 2023

We remain on track to deliver full year production and unit cost guidance at all
assets.

First quarter operational performance was highlighted by a 11% uplift in copper
production from the previous year. After completing a typically busy quarter of
planned maintenance particularly at our Australian assets, we are on track to
achieve full year production and unit cost guidance. BMA in particular was impacted
by planned maintenance, an extended longwall move and low opening inventory
following drawdowns in the prior year.

Jansen Stage 1 in Canada is approximately one-third complete after a productive
summer. In South Australia, we saw strong operational performance in
the first full quarter of production for the new province, as we bring our
copper assets together and progress further exploration drilling.


                                                                      Mike Henry
                                                     BHP Chief Executive Officer

Summary
--------------------------------------------------------------------------------------------------------------------------------
Operational performance                                           Social value

On track to deliver production guidance                           Operational decarbonisation

FY24 production guidance remains unchanged. Copper production     BMA entered into a new renewable power purchase agreement
increased 11%, including record quarterly production at           (PPA) which is expected to provide half the forecasted
Spence. BMA production was lower due to maintenance, an           electricity demand of BMA's operations over five years from
extended longwall move and low inventory. We also executed        January 2026; and we signed a memorandum of understanding
major planned maintenance across our Australian business.         (MoU) with Toyota to reduce GHG emissions from light vehicles
                                                                  in Australia.
--------------------------------------------------------------------------------------------------------------------------------
Large, long-life, low-cost assets                                 Growth

3 Bt of iron ore shipped to China                                 Progress in copper and potash provinces

In September, BHP recognised the shipment of 3 Bt of              We saw strong underlying operational performance in
high-quality iron ore to China. Since its initial investment      the first full quarter of production from the newly-integrated
over 30 years ago to the end of FY23, WAIO has delivered 15%      Copper South Australia, while our Jansen Stage 1 project
average annual returns and, over the past decade, has             remains on budget and on track to deliver first production by
increased production by >50% and lowered costs by >30%.           the end of CY26 (32% complete).

                                                                           FY24 YTD v  Q1 FY24 v   Current FY24
Production                                                       Q1 FY24   FY23 YTD    Q4 FY23       guidance
----------                                                      ---------  ----------  ---------  --------------
Copper (kt)...................................................    457.0        11%        (4%)     1,720 - 1,910
   Escondida (kt).............................................    273.3         8%        (7%)     1,080 - 1,180  Unchanged
   Pampa Norte (kt)...........................................     78.3        11%        14%       210 - 250/i/  Unchanged
   Copper South Australia (kt)/ii/............................     71.7        44%        (6%)         310 - 340  Unchanged
   Antamina (kt)..............................................     32.5       (12%)      (11%)         120 - 140  Unchanged
   Carajas (kt)/ii/...........................................      1.2        --        (25%)                --         --
Iron ore (Mt).................................................     63.2        (3%)       (3%)       254 - 264.5
   WAIO (Mt)..................................................     62.0        (3%)       (3%)         250 - 260  Unchanged
   WAIO (100% basis) (Mt).....................................     69.4        (4%)       (4%)         282 - 294  Unchanged
   Samarco (Mt)...............................................      1.2         7%         1%            4 - 4.5  Unchanged
Metallurgical coal - BMA (Mt).................................      5.6       (16%)      (34%)           28 - 31
   BMA (100% basis) (Mt)......................................     11.2       (16%)      (34%)           56 - 62  Unchanged
Energy coal - NSWEC (Mt)......................................      3.6        38%       (24%)           13 - 15  Unchanged
Nickel - Nickel West (kt).......................................   20.2        (2%)       (8%)           77 - 87  Unchanged

i   Production guidance for FY24 is for Spence only, and excludes Cerro Colorado
    which is now expected to produce ~11 kt, up from previous guidance of ~9 kt,
    as it transitions to closure by 31 December 2023.
ii  Q4 FY23 production volumes for the operations acquired from OZL are for the
    period of 1 May to 30 June 2023.

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                BHP | Operational review for the quarter ended 30 September 2023

Segment and asset performance | FY24 YTD v FY23 YTD

Copper

Production                     Total copper production increased by 11% to 457 kt. Guidance for FY24 remains
                               unchanged at between 1,720 and 1,910 kt.
457 kt Up 11%
                               
Q1 FY23 410.1 kt               Escondida 273 kt Up 8% (100% basis)

FY24e 1,720 - 1,910 kt         Increased production was primarily due to higher concentrator feed grade of
                               0.85%, compared to 0.83% in the September 2022 quarter. Concentrator feed grade
                               is expected to be between 0.85% and 0.90% during FY24. Guidance for FY24
                               remains unchanged at between 1,080 and 1,180 kt, with production expected to be
Average realised price/1,2/    weighted towards the second half of the year.

US$3.63/lb Down 4%             Escondida successfully completed negotiations for a new collective agreement
                               with the Union N(degree)2 of Supervisors, effective for 36 months from
H2 FY23 US$3.80/lb             1 October 2023.

                               Pampa Norte 78 kt Up 11%

                               Production at Spence increased 19% to a quarterly record of 69 kt, largely as a
                               result of improved concentrator performance and recoveries. The concentrator
                               plant modifications, which commenced in August 2022, are now expected to be
                               completed in FY24. Guidance for Spence remains unchanged at between 210 and 250
                               kt for FY24, subject to the remediation of the previously identified anomalies
                               in the Spence Tailings Storage Facility.

                               Production at Cerro Colorado was 26% lower at 9 kt as it transitions towards
                               closure by the end of December 2023. Production for H1 FY24 is now expected to be
                               ~11 kt, up from a previous estimate of ~9 kt.

                               Copper South Australia 72 kt Up 44%

                               Production increased due to the additional 23 kt from Prominent Hill and
                               Carrapateena. Pleasingly, integration of the Olympic Dam, Prominent Hill and
                               Carrapateena assets has gone well, with strong operational performance and 
			       continued focus on safe and reliable production, in particular at Olympic Dam 
                               (record material mined since FY15) and Carrapateena (record development metres achieved in
                               September). Planned maintenance was completed across the province. In addition,
                               we upgraded a conveyor at Carrapateena, ahead of the planned commissioning of
                               Crusher 2 in Q3 FY24. Olympic Dam also delivered record gold production (for
                               the second time in three quarters) and gold sales in the quarter.

                               Production guidance remains unchanged at between 310 and 340 kt for FY24.

                               Exploration drilling continued beneath the Olympic Dam ore body with eight
                               active drill rigs and at Oak Dam with 10 operating drill rigs.

                               Other copper

                               Antamina copper production decreased by 12% to 33 kt reflecting planned lower
                               copper feed grades. Zinc production was 9% higher at 36 kt, reflecting higher
                               grades. Copper guidance of 120 to 140 kt and zinc guidance of between 85 and
                               105 kt remains unchanged for FY24.

                               Carajas produced 1.2 kt of copper and 0.8 troy koz of gold. Operations were
                               suspended in August due to a geotechnical event, and are expected to recommence
                               in Q2 FY24.

                                        2
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                BHP | Operational review for the quarter ended 30 September 2023

Iron ore

Production                     Total iron ore production decreased by 3% to 63 Mt. Guidance for FY24 remains
                               unchanged at between 254 and 264.5 Mt.
63.2 Mt Down 3%
                               
Q1 FY23 65.1 Mt                WAIO 62 Mt Down 3% | 69 Mt (100% basis)

FY24e 254 - 264.5 Mt           Production was lower due to tie-in activity for the Rail Technology
                               Programme (RTP1), the ongoing ramp up and maintenance at the Central Pilbara
                               hub (South Flank and Mining Area C), and the timing of track renewal
                               maintenance.
Average realised price/1/
                               South Flank remains on track to ramp up to full production capacity of 80 Mtpa
US$98.04/wmt Down 2%           (100% basis) by the end of FY24. The planned tie-in of the Port Debottlenecking
                               Project (PDP1) continues to progress and remains on track to be completed in
H2 FY23 US$99.88/wmt           CY24.

                               Guidance for FY24 remains unchanged at between 250 and 260 Mt (282 and 294 Mt
                               on a 100% basis). We are building inventory at the mines while we complete
                               planned maintenance and with South Flank continuing to ramp up, volumes are
                               expected to be weighted to the second half.

                               Samarco 1.2 Mt Up 7% | 2.5 Mt (100% basis)

                               Production increased as a result of higher concentrator throughput. Guidance
                               for FY24 remains unchanged at between 4 and 4.5 Mt.

--------------------------------------------------------------------------------------------------------------

Coal

Metallurgical coal

Production                     BMA 5.6 Mt Down 16% | 11.2 Mt (100% basis)

5.6 Mt Down 16%                Lower production was due to planned wash plant maintenance at Goonyella, mining in
                               higher strip ratio areas, an extended longwall move at Broadmeadow, and a
Q1 FY23 6.7 Mt                 stoppage at Peak Downs. This was partially offset by strong underlying truck
                               productivity and favourable weather conditions. BMA also opened the period with
FY24e 28 - 31 Mt               low inventory levels compared with an inventory drawdown in the prior year due to wet
                               weather.

Average realised price/1/      Guidance for FY24 remains unchanged at between 28 and 31 Mt (56 and 62 Mt on a
                               100% basis). Planned wash plant maintenance at Peak Downs and Caval Ridge and the
US$237.07/t Down 13%           ramp up of Broadmeadow from the longwall move will continue into Q2. Once
                               completed, we expect underlying operating performance to deliver increased
H2 FY23 US$273.08/t            production in the second half.

			       In February 2023, we announced our intention to pursue options to divest the Daunia 
                               and Blackwater mines together with our joint venture partner Mitsubishi Development Pty Ltd. 
                               BHP confirms that Whitehaven Coal has been selected as the preferred bidder in the divestment process.


Energy coal

Production                     NSWEC 3.6 Mt Up 38%

3.6 Mt Up 38%                  Production increased due to favourable weather conditions and eased labour
                               constraints, which enabled record annualised truck hours for the quarter. This
Q1 FY23 2.6 Mt                 was partially offset by planned wash plant maintenance completed in August.

FY24e 13 - 15 Mt               Guidance for FY24 remains unchanged at between 13 and 15 Mt.

                               On 6 September 2023, the NSW Government announced a 2.6% point increase in coal
Average realised price/1,3/    royalties (from 8.2% to 10.8% for open cut mines), which will become effective
                               from 1 July 2024, coinciding with the end of the legislated period for the
US$125.66/t Down 20%             domestic reservation policy.

H2 FY23 US$157.21/t            We have submitted a consent modification to mine beyond FY26 to closure in
                               FY30, and will take into consideration the increase to NSW royalties in the
                               plans for closure.

                                        3
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                BHP | Operational review for the quarter ended 30 September 2023

Group & Unallocated

Nickel

Production                     Nickel West 20.2 kt Down 2%

20.2 kt Down 2%                Production decreased marginally in line with higher stripping activity at Mt
                               Keith mining operations.

Q1 FY23 20.7 kt                Guidance remains unchanged at between 77 and 87 kt for FY24. The refinery
                               shutdown planned for October 2023 will now largely be completed in February
FY24e 77 - 87 kt               2024, and as a result production is expected to be relatively flat across the
                               remainder of the year.

Average realised price/1/

US$20,354/t Down 14%

H2 FY23 US$23,652/t

Quarterly performance | Q1 FY24 v Q4 FY23
--------------------------------------------------------------------------------------------------------------------------------
Copper                                                            Iron ore

457 kt Down 4%        Strong underlying operational performance,  63.2 Mt Down 3%       Lower production at WAIO as a result of
                      including record quarterly production at                          planned equipment maintenance and the
Q4 FY23 476.2 kt      Spence, was offset by planned maintenance   Q4 FY23 65.3 Mt       ongoing ramp-up of the Central Pilbara
                      across Copper South Australia and lower                           hub, partially offset by favourable
                      concentrator and stacking grades at                               weather following Tropical Cyclone Ilsa
                      Escondida.                                                        in the prior quarter.

--------------------------------------------------------------------------------------------------------------------------------
Metallurgical coal                                                Energy coal

5.6 Mt Down 34%       The low opening inventory position          3.6 Mt Down 24%       Lower volumes at NSWEC reflected
                      following drawdowns in Q4 FY23, along                             planned wash plant maintenance, and a
Q4 FY23 8.5 Mt        with planned wash plant maintenance at      Q4 FY23 4.8 Mt        focus on additional stripping volumes
                      Blackwater and Goonyella, a higher strip                          which resulted in higher strip ratios.
                      ratio, a longer than planned longwall move
                      at Broadmeadow and an unexpected stoppage
                      at Peak Downs resulted in lower volumes
                      at BMA.

--------------------------------------------------------------------------------------------------------------------------------
Nickel

20.2 kt Down 8%       Lower volumes in line with higher
                      stripping activity at Mt Keith in the
Q4 FY23 22.0 kt       quarter.

--------------------------------------------------------------------------------------------------------------------------------
           Further information in Appendix 1

           Detailed production and sales information for all operations in Appendix 2
--------------------------------------------------------------------------------------------------------------------------------

The following footnotes apply to this Operational Review:

1   Based on provisional, unaudited estimates. Prices exclude sales from equity
    accounted investments, third party product and internal sales, and represent
    the weighted average of various sales terms (for example: FOB, CIF and CFR),
    unless otherwise noted. Includes the impact of provisional pricing and
    finalisation adjustments.
2   Does not include sales from assets acquired through the purchase of OZL.
3   Export sales only. Includes thermal coal sales from metallurgical coal
    mines.

                                        4
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                BHP | Operational review for the quarter ended 30 September 2023

Appendix 1

Average realised prices/1/

                                                                                       Q1 FY24 v
                                                                 Q1 FY24    H2 FY23    H2 FY23
                                                                ---------  ---------  -----------
Copper (US$/lb)/2/............................................     3.63       3.80        (4%)
Iron ore (US$/wmt, FOB).......................................    98.04      99.88        (2%)
Metallurgical coal (US$/t)....................................   237.07     273.08       (13%)
   Hard coking coal (US$/t)/3/................................   242.52     276.22       (12%)
   Weak coking coal (US$/t)/3/................................   190.74     250.38       (24%)
Thermal coal (US$/t)/4/.......................................   125.66     157.21       (20%)
Nickel metal (US$/t)..........................................   20,354     23,652       (14%)

1   Based on provisional, unaudited estimates. Prices exclude sales from equity
    accounted investments, third party product and internal sales, and represent
    the weighted average of various sales terms (for example: FOB, CIF and CFR),
    unless otherwise noted. Includes the impact of provisional pricing and
    finalisation adjustments.
2   Does not include sales from assets acquired through the purchase of OZL.
3   Hard coking coal (HCC) refers generally to those metallurgical coals with a
    Coke Strength after Reaction (CSR) of 35 and above, which includes coals
    across the spectrum from Premium Coking to Semi Hard Coking coals, while
    weak coking coal (WCC) refers generally to those metallurgical coals with a
    CSR below 35.
4   Export sales only. Includes thermal coal sales from metallurgical coal
    mines.

Current year unit cost guidance

                                                                    Current
                                                                FY24 guidance/1/
                                                                ----------------
Escondida unit cost (US$/lb)/2/...............................       1.40 - 1.70  Unchanged
Spence unit cost (US$/lb).....................................       2.00 - 2.30  Unchanged
WAIO unit cost (US$/t)........................................     17.40 - 18.90  Unchanged
BMA unit cost (US$/t).........................................          95 - 105  Unchanged

1   FY24 unit cost guidance is based on exchange rates of AUD/USD 0.67 and
    USD/CLP 810.
2   Escondida unit costs for FY24 onwards exclude revenue-based government
    royalties.

Medium term guidance

                                                                   Production           Unit cost
                                                                    guidance            guidance/1/
                                                                ----------------  ----------------------
Escondida/2/..................................................  1,200 - 1,300 kt  US$1.30 - $1.60/lb/3/
Spence/4/.....................................................           ~250 kt
WAIO (100% basis).............................................           >305 Mt