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Thu 18 Jan 2024, 8:15 BHP GROUP LIMITED - Quarterly Activities Report
Quarterly Activities Report

BHP Group Limited 
BHP Group Limited ABN 49 004 028 077 
Registered in Australia 
Registered Office: Level 18, 171 Collins Street Melbourne VIC 3000 
Share code: BHG 
ISIN: AU000000BHP4 


18 January 2024

Operational review for the half year ended 31 December 2023

Strong H1 in copper, iron ore and energy coal. Challenging half in metallurgical coal.

Tragically, a team member from BEP Engineering & Maintenance, a contracting 
partner to BMA, was fatally injured in an incident at BMA’s Saraji mine 
earlier this week. Our deepest sympathies are with their family, friends 
and colleagues at this difficult time. We are committed to learning from 
this tragedy and investigations into the incident are underway.

Operationally, BHP has had a solid first half. WA Iron Ore production was up 5%
quarter-on-quarter, while first half copper production rose 7% reflecting a
record half at Spence and ongoing strong performance and additional tonnes at
Copper South Australia. NSW Energy Coal had its best first half in five years, while
BMA had a tough six months following significant planned maintenance and low
starting inventories. At Nickel West, we are evaluating options to to mitigate the 
impacts of the sharp fall in nickel prices.

We progressed our growth agenda during the quarter with ongoing construction of
the Jansen mine in Canada and the sanction of Jansen Stage 2, which doubles our
planned potash production capacity. In South Australia, we successfully
integrated our Copper SA business and significant exploration drilling beneath
Olympic Dam has identified attractive copper mineralisation above 1% grade along
a 2 km strike, with areas above 2%.

                                                                      Mike Henry
                                                     BHP Chief Executive Officer

Summary
---------------------------------------------------------------------------------------------------------------------------------
Operational performance                                           Portfolio

Production guidance unchanged, except at BMA                      Enhancing the quality of our portfolio

FY24 production guidance ranges remain unchanged for all assets with the exception of BMA which has been lowered to 
between 23 and 25 Mt (46 - 50 Mt at 100%) excl. Blackwater and Daunia from the expected sale completion date of 2 April 2024.

Copper production increased/1/ 7%, including a record quarter at Carrapateena, and energy coal production increased 36%, with its FY24
production now expected to be in the upper end of the guidance range. 

We are investing in growth with the approval of US$4.9 bn in Jansen Stage 2. We continued our strategic focus on higher
and quality metallurgical coal with the planned divestment of BMA's Blackwater and Daunia mines for cash consideration of up to 
US$4.1 bn (100% basis). 

We have undertaken ~62 km of exploratory drilling beneath Olympic Dam (OD Deeps), which has  shown extensive mineralisation continuity, 
with attractive copper grades of above 1% along more than 2 km in strike and more than 1 km in depth. 
Results are included in Appendix 3.
---------------------------------------------------------------------------------------------------------------------------------
Financial performance                                             Leadership

Unit cost guidance                                                Executive Leadership Team update

WAIO, Escondida and Spence are expected to be within their respective unit cost guidance ranges at FY24, with BMA unit cost guidance 
for FY24 increasing to between US$110/t and  US$116/t as a result of the lowered production guidance.

In December, we announced a number of changes to our Executive  Leadership Team, effective 1 March 2024, including that Catherine Raw 
will join BHP from SSE plc as Chief Development Officer effective 29 April 2024.
---------------------------------------------------------------------------------------------------------------------------------

                                           Quarter performance         YTD performance            FY24 production guidance
                                     -------------------------------  -----------------  ---------------------------------------
Production                            Q2 FY24   v Q1 FY24  v Q2 FY23    HY24    v HY23      Previous       Current
-----------------------------------  ---------  ---------  ---------  -------  --------  -------------  -------------
Copper (kt)........................    437.4       (4%)        3%      894.4      7%     1,720 - 1,910  1,720 - 1,910
   Escondida (kt)..................    254.6       (7%)       (1%)     527.9      3%     1,080 - 1,180  1,080 - 1,180  Unchanged
   Pampa Norte (kt)................     59.8      (24%)      (22%)     138.1     (6%)     210 - 250/i/   210 - 250/i/  Unchanged
   Copper South Australia (kt).....     82.0       14%        51%      153.7     48%         310 - 340      310 - 340  Unchanged
   Antamina (kt)...................     39.2       21%        11%       71.7     (1%)        120 - 140      120 - 140  Unchanged
   Carajas (kt)....................      1.8       50%                   3.0                        --             --         --
Iron ore (Mt)......................     65.8        4%        (2%)     129.0     (2%)      254 - 264.5    254 - 264.5
   WAIO (Mt).......................     64.5        4%        (2%)     126.5     (3%)        250 - 260      250 - 260  Unchanged
   WAIO (100% basis) (Mt)..........     72.7        5%        (2%)     142.1     (3%)        282 - 294      282 - 294  Unchanged
   Samarco (Mt)....................      1.3        6%        19%        2.5     13%           4 - 4.5        4 - 4.5  Unchanged
Metallurgical coal - BMA (Mt)......      5.7        2%       (18%)      11.3    (17%)          28 - 31        23 - 25  Lowered
   BMA (100% basis) (Mt)...........     11.4        2%       (18%)      22.6    (17%)          56 - 62        46 - 50  Lowered
Energy coal - NSWEC (Mt)...........      3.9        7%        35%        7.5     36%           13 - 15        13 - 15  Upper end
Nickel - Nickel West (kt)..........     19.6       (3%)       11%       39.8      4%           77 - 87        77 - 87  Unchanged

i   Production guidance for FY24 is for Spence only and excludes Cerro Colorado
    which produced 11 kt before ceasing production on 9 November 2023.

--------------------------------------------------------------------------------
               BHP | Operational review for the half year ended 31 December 2023

Summary of disclosures

BHP expects its financial results for the half year ended 31 December 2023 (HY24) to
reflect certain items summarised in the table below. The table does not provide
a comprehensive list of all items impacting the period. The financial statements
are the subject of ongoing work that will not be finalised until the release of
the financial results on 20 February 2024. Accordingly, the information in the
table below contains preliminary information that is subject to update and
finalisation.

                                                                                        H1 impact/i/
Description                                                                                (US$M)             Classification/ii/
----------------------------------------------------------------------------------------------------------------------------------
Unit costs (at guidance FX)/iii/
----------------------------------------------------------------------------------------------------------------------------------
At HY24, unit costs at WAIO and Escondida are expected to be within their
respective guidance ranges, while Spence is expected to be in the lower half of
its guidance range. Unit costs at BMA are expected to be substantially higher
than the revised guidance range due to the lower volumes                                              --           Operating costs
----------------------------------------------------------------------------------------------------------------------------------
For FY24, unit cost guidance for WAIO, Escondida and Spence remains unchanged.
Unit cost guidance for BMA has been increased to between US$110/t and US$116/t
as a result of the decrease in expected production, and excludes Blackwater and
Daunia from the expected date of completion of the divestment                                         --           Operating costs
----------------------------------------------------------------------------------------------------------------------------------
Note: weaker Australian dollar and Chilean peso than guidance rates were realised    Refer footnote/iii/
in the period
----------------------------------------------------------------------------------------------------------------------------------
Income statement
----------------------------------------------------------------------------------------------------------------------------------
The Group's adjusted effective tax rate for HY24 is expected to be in the lower
half of the guidance range of 30 - 35%                                                                --          Taxation expense
----------------------------------------------------------------------------------------------------------------------------------
Cash flow statement
----------------------------------------------------------------------------------------------------------------------------------
Working capital movements including net price impacts, closure and
rehabilitation payments and other movements                                               ~1,500 - 1,700    Up Operating cash flow
----------------------------------------------------------------------------------------------------------------------------------
Cash tax paid                                                                             ~3,500 - 3,600  Down Operating cash flow
----------------------------------------------------------------------------------------------------------------------------------
Dividends received from equity-accounted investments                                                ~200    Up Operating cash flow
----------------------------------------------------------------------------------------------------------------------------------
Dividends paid to non-controlling interests                                                         ~600  Down Financing cash flow
----------------------------------------------------------------------------------------------------------------------------------
Payment of the H2 FY23 dividend                                                                   ~4,000  Down Financing cash flow
----------------------------------------------------------------------------------------------------------------------------------
Balance sheet
----------------------------------------------------------------------------------------------------------------------------------
The Group's net debt balance at 31 December 2023 is expected to be between $12.5
and $13.0 bn                                                                                          --                  Net debt
----------------------------------------------------------------------------------------------------------------------------------
Exceptional items
----------------------------------------------------------------------------------------------------------------------------------
Financial impact on BHP Brasil of the Samarco dam failure

The financial impact is expected to primarily relate to amortisation of
discounting on the provision and the impact of foreign exchange                       Refer footnote/iv/          Exceptional item
----------------------------------------------------------------------------------------------------------------------------------
i   Numbers are not tax effected, unless otherwise noted.
ii  There will be a corresponding balance sheet, cash flow and/or income
    statement impact as relevant, unless otherwise noted.
iii Average exchange rates for HY24 of AUD/USD 0.65 (guidance rate AUD/USD 0.67)
    and USD/CLP 874 (guidance rate USD/CLP 810).
iv  Financial impact is the subject of ongoing work and is not yet finalised.
    See Iron ore section for further information on Samarco operations.

----------------------------------------------------------------------------------------------------------------------------------
LOGO       Further information in Appendix 1

           Detailed production and sales information for all operations in Appendix 2

           Detailed drilling results for Olympic Dam Deeps Appendix 3
----------------------------------------------------------------------------------------------------------------------------------

                                        2
--------------------------------------------------------------------------------
               BHP | Operational review for the half year ended 31 December 2023

Segment and asset performance | FY24 YTD v FY23 YTD

Copper

Production                     Total copper production increased by 7% to 894
                               kt. Copper guidance for FY24 remains unchanged at
                               between 1,720 and 1,910 kt.
894 kt Up 7%
                               Escondida 528 kt Up 3% (100% basis)
HY23 834 kt
                               Increased production was primarily due to higher concentrator feed grade of
FY24e 1,720 - 1,910 kt         0.81%, compared to 0.79% in HY23 and higher concentrator throughput.
                               Concentrator feed grade is expected to be between 0.85% and 0.90% for FY24.
                               Production guidance for FY24 remains unchanged at between 1,080 and 1,180 kt.
Average realised price
                               Pampa Norte 138 kt Down 6%
US$3.66/lb Down 5%
                               Production at Spence increased 4% to a half year record of 127 kt, driven by
HY23                           US$3.49/lb improved concentrator throughput.
                               Record concentrate production was partially
                               offset by lower cathode production, in line with
                               an expected decline in stacked feed grade. The
                               concentrator plant modifications which commenced
                               in August 2022 are expected to be completed in
                               FY24.

                               We approved an incremental US$570 m in sustaining
                               capital to progress remediation of previously
                               identified anomalies in the Spence Tailings
                               Storage Facility (TSF). These plans have been
                               developed with the Engineer of Record,
                               Independent Tailings Review Board and expert
                               consultants. This is the first stage to remediate
                               the TSF. Production guidance for Spence for FY24
                               remains unchanged at between 210 and 250 kt and
                               remains subject to successful remediation of the
                               TSF anomalies.

                               Cerro Colorado entered temporary care and
                               maintenance in December 2023, after producing 11
                               kt for the period.

                               Copper South Australia 154 kt Up 48%

                               Production increased by 51 kt due to the
                               additional volumes from Prominent Hill and
                               Carrapateena. Successful integration of the
                               Copper South Australia asset has resulted in
                               strong underlying operational performance,
                               including record quarterly copper production at
                               Carrapateena in Q2. Strong smelter performance at
                               Olympic Dam was supported by increased transfers
                               of concentrate from Prominent Hill for processing
                               to higher margin cathode. Olympic Dam also
                               delivered record half year gold production and
                               sales.

                               Production guidance for FY24 remains unchanged at
                               between 310 and 340 kt.

                               Crusher 2 at Carrapateena remains on track to
                               come online in Q3 FY24 and to ramp up in Q4 FY24.
                               We have also had continued success with
                               exploration drilling across the asset. Drilling
                               to date beneath the known Olympic Dam ore body
                               (OD Deeps) confirms attractive mineralisation
                               continuity at above 1% copper grade (refer to
                               Appendix 3). At Oak Dam, there are 12 active
                               drill rigs (up from 10) and the accommodation
                               camp is nearing completion.

                               Other copper

                               At Antamina, copper production decreased by 1% to
                               72 kt, while zinc production was 10% higher at 69
                               kt, both in line with planned concentrator feed
                               grades. Production guidance at Antamina remains
                               unchanged for FY24 with expected copper
                               production of between 120 to 140 kt and zinc
                               production of between 85 and 105 kt.

                               Carajas produced 3.0 kt of copper and 2.1 troy
                               koz of gold. Operations were stopped in August
                               due to a geotechnical event, and gradually
                               restarted in October. In Q3 FY24 operations will
                               continue to ramp back up with shipments also
                               expected to resume.

                                        3
--------------------------------------------------------------------------------
               BHP | Operational review for the half year ended 31 December 2023

Iron ore

Production                     Total iron ore production decreased by 2% to 129 Mt. Guidance for FY24 remains
                               unchanged at between 254 and 264.5 Mt.
129 Mt Down 2%
                               WAIO 126 Mt Down 3% | 142 Mt (100% basis)
HY23 132 Mt
                               Lower production due to the continued tie-in activity for the Rail Technology
FY24e 254 - 264.5 Mt           Programme (RTP1), and the impacts of the ongoing ramp up of the Central Pilbara
                               hub (South Flank and Mining Area C).

                               South Flank is on track to ramp up
                               to full production capacity of 80 Mtpa (100%
Average realised price         basis) by the end of FY24. The planned tie-in of
                               the Port Debottlenecking
US$103.70/wmt Up 21%           Project (PDP1) is on track to be completed in CY24, following commissioning on
                               7 December 2023.
HY23 US$85.46/wmt
                               Production guidance for FY24 remains unchanged at
                               between 250 and 260 Mt (282 and 294 Mt on a 100%
                               basis).

                               Samarco 2.5 Mt Up 13% | 5.1 Mt (100% basis)

                               Production increased as a result of higher
                               concentrator throughput. Production guidance for
                               FY24 remains unchanged at between 4 and 4.5 Mt.

                               In December 2023, BHP Brasil approved up to
                               US$925 m in further financial support for the
                               Renova Foundation. The funding is for CY24 and
                               will be deducted from the Group's provision for
                               the Samarco dam failure.

--------------------------------------------------------------------------------------------------------------

Coal

Metallurgical coal

Production                     BMA 11.3 Mt Down 17% | 22.6 Mt (100% basis)

11.3 Mt Down 17%               On 15 January, a team member from BEP Engineering & Maintenance, a contracting partner to BMA,
                               was fatally injured in a vehicle incident at Saraji mine. Investigations are underway and we are 
HY23 13.6 Mt                   working closely with the relevant authorities. Operations at Saraji were suspended and are
                               expected to progressively restart over the coming days.
FY24e 23 - 25 Mt               
                               In the period, lower production was a result of a significant increase in planned maintenance
                               across the asset, the extended longwall move, and geotechnical faulting which
                               impacted underground operations at Broadmeadow until early November. Production
                               was also impacted by an increase in prime stripping to improve value chain
                               stability following depleted inventory positions arising from extended weather
                               impacts and labour constraints over recent years.

Average realised price         Full year production guidance is now expected to be between 23 and 25 Mt (46 and
                               50 Mt on a 100% basis). This guidance excludes Blackwater and Daunia from the date
US$266.43/t Down 1%            of completion of the divestment which is expected to occur on 2 April 2024. This
                               has been lowered from 28 - 31 Mt (56 and 62 Mt on  a 100% basis), inclusive of  
HY23 US$268.73/t               Blackwater and Daunia. 
                               
                                                                                                    
                              
Energy coal

Production                     NSWEC 7.5 Mt Up 36%

7.5 Mt Up 36%                  Increased production as a result of strong operating performance as eased
                               labour constraints and improved weather conditions enabled an uplift in truck
HY23 5.5 Mt                    productivity, with record annualised truck hours for the half. Domestic sales
                               under the NSW Government Coal Market Price Emergency (Directions for Coal
FY24e 13 - 15 Mt               Mines) Notice commenced in Q4 FY23, which resulted in a lower proportion of
                               washed coal and contributed to the higher volumes.

Average realised price         Production guidance for FY24 is expected to be at the upper end of the range of between 13 and 15 Mt.
                               
US$123.29/t Up 65%             We submitted a modification request to the NSW Government to extend mining                 
                               approval to 30 June 2030 in support of the 2030 closure plan. The modification
HY23 US$354.30/t               submission went on public exhibition for four weeks in November 2023. The approval
                               process will continue through FY24.
                                               
                                                            
Group & Unallocated

Nickel

Production                     Nickel West 40 kt Up 4%

40 kt Up 4%                    Production increased due to improved performance, and a shorter shutdown period
                               at the Kalgoorlie Smelter offsetting downtime at the Kwinana Refinery.
HY23 38 kt
                               Production guidance remains unchanged at between 77 and 87 kt for FY24.

FY24e 77 - 87 kt
                               The nickel industry is undergoing a number of structural changes and is at a
                               cyclical low in realised pricing. Nickel West is not immune to these challenges.
Average realised price         Operations are being actively optimised, and options are being evalauted to mitigate
                               the impacts of the sharp fall in nickel prices. Given the market conditions, a carrying value
US$18,602/tDown 24%            assessment of the Group's nickel assets is ongoing, and a further update will 
                               be provided with the release of the financial results on 20 February 2024.
HY23 US$24,362/t                              
                               
                               


                                        4
--------------------------------------------------------------------------------
               BHP | Operational review for the half year ended 31 December 2023

Quarterly performance | Q2 FY24 v Q1 FY24

----------------------------------------------------------------- ---------------------------------------------------------------
Copper                                                            Iron ore

437 kt Down 4%        Lower concentrator grade at Escondida and   66 Mt Up 4%           Increased production at WAIO as a result
                      concentrator throughput at Spence,                                of the Q1 impacts of the RTP1
Q1 FY24 457 kt        partially offset by higher volumes at       Q1 FY24 63 Mt         integration, planned equipment
                      Copper South Australia following planned                          maintenance and Central Pilbara hub
                      maintenance in Q1.                                                ramp up.

----------------------------------------------------------------- ---------------------------------------------------------------
Metallurgical coal                                                Energy coal

5.7 Mt Up 2%          Production increased due to the lower       3.9 Mt Up 7%          Higher production as a result of
                      planned wash plant maintenance, the ramp                          strong performance across the value
Q1 FY24 5.6 Mt        up of the longwall at Broadmeadow, and      Q1 FY24 3.6 Mt        chain, largely drive by of strong
                      improved strip ratio. This was partially                          Q1 stripping performance, and the
                      offset by significantly increased                                 opportune draw down of raw coal.
                      rainfall.

----------------------------------------------------------------- ---------------------------------------------------------------
Nickel

20 kt Down 3%         Lower volumes due to downtime at the
                      Kwinana Refinery.
Q1 FY24 20 kt

---------------------------------------------------------------------------------------------------------------------------------

The following footnotes apply to this Operational Review:

1   Prior year comparatives do not include production volumes for the operations
    acquired from OZL on 2 May 2023.

                                        5
--------------------------------------------------------------------------------
               BHP | Operational review for the half year ended 31 December 2023

Appendix 1

Average realised prices/1/

                                                                            Q2 FY24 v     HY24 v    HY24 v
                                                       Q2 FY24     HY24     Q1 FY24      H2 FY23     HY23
                                                      ---------  --------  -----------  ---------  --------

Copper (US$/lb)/2,3,4/..............................     3.68       3.66        1%         (4%)        5%
Iron ore (US$/wmt, FOB)/5/..........................   109.47     103.70       12%          4%        21%
Metallurgical coal (US$/t)/6/.......................   293.21     266.43       24%         (2%)       (1%)
   Hard coking coal (US$/t)/7/......................   305.69     274.99       26%          0%         2%
   Weak coking coal (US$/t)/7/......................   214.26     204.55       12%        (18%)      (19%)
Thermal coal (US$/t)/6,8/...........................   121.35     123.29       (3%)       (22%)      (65%)
Nickel metal (US$/t)................................   16,812     18,602      (17%)       (21%)      (24%)

1   Based on provisional, unaudited estimates. Prices exclude sales from equity
    accounted investments, third party product and internal sales, and represent
    the weighted average of various sales terms (for example: FOB, CIF and CFR),
    unless otherwise noted. Includes the impact of provisional pricing and
    finalisation adjustments.
2   At 31 December 2023, the Group had 356 kt of outstanding copper sales that
    were revalued at a weighted average price of US$3.87/lb. The final price of
    these sales will be determined over the remainder of FY24. In addition, 342
    kt of copper sales from FY23 were subject to a finalisation adjustment in
    the current period. The displayed prices include the impact of these
    provisional pricing and finalisation adjustments.
3   The large majority of copper cathodes sales were linked to index price for
    quotation periods one month after month of shipment, and three to four
    months after month of shipment for copper concentrates sales with price
    differentials applied for location and treatment costs.
4   Does not include sales from assets acquired through the purchase of OZL.
5   The large majority of iron ore shipments were linked to index pricing for
    the month of shipment, with price differentials predominantly a reflection
    of market fundamentals and product quality. Iron ore sales for HY24 and Q2
    FY24 were based on an average moisture rate of 6.7% (HY23: 6.8%).
6   The large majority of metallurgical coal and energy coal exports were linked
    to index pricing for the month of scheduled shipment or priced on the spot
    market at fixed or index-linked prices, with price differentials reflecting
    product quality.
7   Hard coking coal (HCC) refers generally to those metallurgical coals with a
    Coke Strength after Reaction (CSR) of 35 and above, which includes coals
    across the spectrum from Premium Coking to Semi Hard Coking coals, while
    weak coking coal (WCC) refers generally to those metallurgical coals with a
    CSR below 35.
8   Export sales only. Includes thermal coal sales from metallurgical coal
    mines.

Current year unit cost guidance

                                                                    Previous          Current
                                                                FY24 guidance/1/  FY24 guidance/1/
                                                                ----------------  ----------------
Escondida unit cost (US$/lb)/2/...............................       1.40 - 1.70       1.40 - 1.70  Unchanged
Spence unit cost (US$/lb).....................................       2.00 - 2.30       2.00 - 2.30  Unchanged
WAIO unit cost (US$/t)........................................     17.40 - 18.90     17.40 - 18.90  Unchanged
BMA unit cost (US$/t).........................................          95 - 105         110 - 116  Increased

1   FY24 unit cost guidance is based on exchange rates of AUD/USD 0.67 and
    USD/CLP 810.
2   Escondida unit costs for FY24 onwards exclude revenue-based government
    royalties.

Medium term guidance

                                                                   Production          Unit cost
                                                                    guidance           guidance/1/
                                                                ----------------  ---------------------
Escondida/2/                                                    1,200 - 1,300 kt  US$1.30 - $1.60/lb/3/
Spence/4/                                                                ~250 kt
WAIO (100% basis)                                                        >305 Mt               

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